We can design the production line according to your requirements. The following data is just for your reference.

1. Brief Introduction
   
   Capacity: 562.39 ton/ year
   Mattress 1(spring-foam): 45kg, 7,000pcs
   Mattress 2(foam): 30kg, 8,246pcs. 


2. Working time:
 
    8 hours/day, 300 days/year

3. Workers
    Total workers: 12
    1 worker for automatic spring machine
    1 worker for automatic assembling machine
    1 worker for straightening & cutting machine
    1 worker for pneumatic wire bending machine
    1 worker for pneumatic clinching gun
    1 worker for computerized shuttle multi-needle quilting machine
    1 worker for multifunction flanging machine
    1 worker for long arm drop stitch sewing machine
    1 worker for long arm trade mark zigzag sewing machine
    1 worker for table auto-turning mattress tape edge machine
    2 workers for mattress suction compressing machine

4. Flow charts
    4.1 Making spring turns through automatic spring machine
    4.2 Assembling spring mattress core through automatic assembling machine
    4.3 Making frame wire through straightening & cutting machine and pneumatic wire bending machine and pneumatic clinching gun
    4.4 Sewing fabrics through computerized shuttle multi-needle quilting machine and multifunction flanging machine (If there is drop stitch on the surface of fabric, long arm drop stitch sewing machine can be used.)
    4.5 Trade marks are sewed through long arm trade mark zigzag sewing machine
    4.6 Sewing the edges of mattress through table auto-turning mattress tape edge machine    after putting all the filler(such as spring units, memory foam, etc) in
    4.7 Packing through mattress suction compressing machine

5.  Finished Product spring units

  
6. Machine List